New multilayer packaging materials can be produced and tested at KCL extrusion coating and lamination pilot line. It’s a place where we can test a wide variety of materials, from everyday polymers to exciting new biomaterials. There you will have ability to experiment different materials to create the perfect packaging solution and test new material developments.
Exploring Polymers in Extrusion Coating
With extrusion coating you can make experiments with different polymers, each bringing its own set of perks. You’ve probably heard of polyethylene (PE), polypropylene (PP), and ethylene-vinyl acetate (EVA). These are the go-to choices for their stickiness, flexibility, and ability to keep moisture out — so perfect for packaging.
There are specialized polymers like polyamide (PA) and polyethylene terephthalate (PET). These are the heavyweights, known for their strength and heat resistance. By testing these at extrusion coating line, you can ensure the packaging stands up to industry standards and consumer expectations.
Sustainable biopolymers are eco-friendly options gaining popularity, and we’re leading the way in testing their performance with extrusion coating line.
How Our Equipment Welcomes Various Materials
Our roll-to-roll pilot line is like a chameleon, adapting to a wide range of materials. Whether your substrate is paper, cardboard, aluminum foil, or plastic films, we’ve got you covered. This flexibility means we can mix and match materials to see how they perform in different scenarios.
With our advanced 5-layer coextrusion technology, we can layer multiple polymers at once. This is key for creating complex structures that offer better protection and look great too. Plus, we offer surface treatments like flame, corona, and plasma to boost adhesion and surface energy. It’s all about tailoring the materials to meet your specific needs.
Why Choose KCL’s Pilot Line for Testing?
Our coextrusion pilot line offers a controlled environment where you can tweak process parameters like coat weight and adhesion to perfection. You can test functionality of different materials and material mixtures and find the right processing parameters to meet the requirements. This means you can finetune high-quality packaging solutions.
Our line runs at a max speed of 400 m/min with a 500 mm substrate width, making it perfect for both small-scale tests and demo productions. You get to see how materials perform in near-real production conditions, giving you insights into their commercial viability.
Next to pilot testing we offer lab services to test properties like hot air sealability, surface energy and different barrier properties. All these tests are crucial for ensuring your packaging is durable and functional.
Success Stories from Our Pilot Line
Food packaging company used our 5-layer coextrusion technology to create a film that was able to extend the product shelf life. In another case, we helped a client develop sustainable packaging using biomaterials. Our pilot line’s versatility allowed us to fine-tune the material’s performance, achieving sustainability goals without sacrificing quality.
These examples show how our pilot line is a hidden gem for material innovation, helping you bring cutting-edge packaging solutions to market.
Innovations in Extrusion Coating and Lamination
The world of extrusion coating and lamination is always evolving, and we’re right there at the forefront. One exciting area is smart packaging materials. Imagine packaging that tells you if your food is fresh or the right temperature. Our pilot line is ready to test these futuristic materials.
We’re also exploring nanotechnology. By adding nanoparticles to polymers, we can boost barrier properties and strength. It’s all about pushing the boundaries to create the next generation of packaging solutions.