At KCL, our extrusion coating pilot line can reach speeds of up to 400 meters per minute. It means we can help you innovate faster and more efficiently, serving as your go-to demonstration production line. Our setup is all about versatility, ready to tackle a variety of industrial coating processes and help you refine those groundbreaking materials.
Welcome to KCL’s Pilot Line World
KCL stands out with its state-of-the-art extrusion coating pilot line, designed to handle a wide array of industrial roll-to-roll coating processes. With a substrate width of 500 mm (reel width), we can accommodate a range of materials, making it perfect for those of you eager to explore new packaging solutions. You can coat paper, aluminium foils, plastic, cardboard; any material that can be processed on a reel.
Our advanced 5-layer coextrusion technology is a highlight, allowing us to create complex, multi-layered materials. But that’s not all. We offer surface treatments like flame, corona, and plasma to boost material performance and durability. These features make our pilot line a hidden gem for companies aiming to push the boundaries of material science.
And let’s not forget our comprehensive lab services. We’re here to support your material development and testing needs. With our expertise in the bioeconomy and a commitment to confidentiality, flexibility, and superior quality, we’re ready to assist you every step of the way.
Why Line Speed Matters
Have you ever considered how crucial line speed is? Our pilot line operates at a maximum 400 meters per minute, which means we can produce high-quality materials quickly. This speed is vital for rapid iteration and testing of new designs, especially when time is of the essence in industrial coating processes. It simulates the full production scale requirements for material performance.
What Affects Line Speed?
Several factors can influence our pilot line’s maximum speed. The type of material being processed is a big one. Different materials behave differently during coating, which can impact speed. Then there’s the specific coating process requirements. Parameters like coat weight, adhesion, and barrier properties all play a role in determining the optimal speed for your application.
Surface treatments affect the line speed as well. Options like flame, corona, and plasma can enhance material performance but might require speed adjustments for the best results. Our team of experts is here to guide you in optimizing our pilot line for your specific needs.
Why Choose KCL’s Pilot Line?
KCL extrusion coating pilot line offers numerous benefits for companies developing new packaging materials. One major advantage is the ability to test and refine materials in a controlled environment before scaling up. This helps identify and resolve potential issues early, reducing the risk of costly delays later. By evaluating material performance in pilot scale you can optimise the processing parameters and material combinations to meet the needed requirements.
Our pilot line is also a platform for innovation, allowing you to experiment with new materials and processes that might not be feasible on a larger scale. This flexibility is invaluable in the ever-evolving field of material science, where staying ahead is crucial.
Plus, our high-speed capabilities mean you can quickly iterate on designs, speeding up the development process and helping you bring new products to market faster. It’s a fantastic way to gain a competitive advantage in the fast-paced world of packaging innovation.
Maximizing the Pilot Line’s Potential
To get the most out of our extrusion coating pilot line, careful planning and execution are key. Start with a thorough understanding of material properties and desired outcomes, which will guide your choice of parameters like coat weight and adhesion.
Collaboration with our team is also crucial. Our extensive experience in industrial coating processes and material science means we can offer valuable insights and guidance. By working closely with us, you can navigate the complexities of development and ensure your materials meet the highest quality standards.
Regular testing and evaluation of coated samples are essential too. By assessing properties like hot air sealability and surface energy, you can gain a deeper understanding of how your materials will perform in real-world applications and make necessary adjustments.
Wrapping It Up
In the end, our extrusion coating pilot line’s maximum speed of 400 meters per minute is a key factor in supporting efficient product development. With advanced capabilities like 5-layer coextrusion technology and various surface treatments, our pilot line is an invaluable tool for companies looking to innovate in packaging materials.
By understanding the factors affecting line speed and collaborating with our experts, you can optimize the use of our pilot line for the best results. This not only speeds up development but also ensures your materials meet the highest quality standards.
We look forward to supporting you in developing the next generation of packaging materials and bringing your innovative ideas to life. Why not give it a try?