Pilot trial Services
Contract manufacturing - Dispersion coating
Use our pilot-scale coating line to produce the first batches of reels and gain market acceptance for the new material before making larger investments
Looking for a flexible and cost-efficient solution for dispersion coating production, pilot manufacturing or market-entry volumes?
KCL offers dispersion coating toll manufacturing services using its full-scale pilot coating line and extensive expertise in paper, board and fibre-based barrier materials. Our industrial-scale pilot environment enables customers to produce coated materials without investing in dedicated coating equipment or production capacity.
KCL supports pilot runs, market-entry volumes, customer sample production and small volume manufacturing for barrier coatings, functional surfaces and sustainable fibre-based packaging solutions.
Why contract coating at KCL?
- Affordable and flexible production without capital investment
- Industrial-scale pilot coating environment
- Extensive expertise in dispersion coating and fibre-based materials
- Flexible production volumes and scheduling
- No investment needed in coating equipment or operators
- Experienced full-time coating specialists
- Fast scale-up from laboratory to pilot production
- Comprehensive testing and analytical services on-site
- Possibility to combine extrusion coating, printing and finishing services
- Reel handling, storage and logistics support
- Confidential customer projects
Coating capabilities
- Water-based dispersion coatings
- Barrier coatings
- Curtain, rod, blade and spray coating
- Film transfer and surface sizing
- Multilayer coating applications
- Roll-to-roll pilot production
Substrates
- Paper
- Paperboard
- Fibre-based packaging materials
- Specialty papers
By combining industrial-scale pilot equipment with deep coating expertise, KCL helps customers accelerate innovation and reduce the risks associated with scaling up new sustainable packaging and coating technologies.
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